鋼片及線 – 目錄 (Revised 2012)
第一章 物料科學及金屬材料的性能及試驗
Chapter one Material Science & Properties of & testing of metal
| 1.0 | 物料科學 Material Science |
3 – 8
|
| 1.1 | 物料科學定義Material Science Definition | 3 |
| (a) | 加工性能 Machinability |
|
| (b) | 強度 Strength |
|
| (c) | 抗腐蝕及耐用 Corrosion & resistance durability | |
| (d) | 金屬特性 Special metallic features |
|
| (e) | 抗敏感及環境保護 Allergic, re-cycling & environmental protection |
|
| 1.2 | 化學元素 Chemical element |
4 |
| 1.2.1 | 元素的原子序數 Atom of Elements |
4 |
| 1.2.2 | 原子及固體物質 Atom and solid material |
4 |
| 1.2.3 | 原子的組成、大小、體積和單位圖表 The size, mass, charge of an atom, and is particles (Pronton,Nentron and Electron) |
4 – 5 |
| 1.2.4 | 原子的組織圖 Atom Constitutes |
6 |
| 1.2.5 | 週期表 Periodic Table |
7 |
| 1.2.6 | 原子鍵結 Atom Bonding |
8 |
| 2.0 | 金屬與合金 Metal and Alloy | 11 |
| 2.1 | 鐵及非鐵金屬 Ferrous & Non Ferrous Metal |
11 |
| 2.2 | 金屬的特性 Features of Metal |
11 |
| 3.0 | 晶體結構 Crystal Pattern | 12 – 15 |
| 3.1 | 晶體結構，定向格子及單位晶格 Crystal structure, Space lattice & Unit cell |
12 |
| 3.2 | X線結晶分析法 X – ray crystal analyics method |
12 |
| 3.3 | 金屬結晶格子 Metal space lattice | 12 – 13 |
| 3.4 | 格子常數 Lattice constant | 13 – 15 |
| 4.0 | 米勒指數 Mill’s Index | 16 |
| 5.0 | 金相及相律 Metal Phase and Phase Rule | 17 |
| 5.1 | 固熔體 Solid solution | 17 |
| 5.2 | 置換型固熔體 Substitutional type solid solution | 17 |
| 5.3 | 插入型固熔體 Interstital solid solution | 17 |
| 6.0 | 金屬間化物 Intermetallic compound | 18 |
| 7.0 | 金屬變態 Transformation |
18 |
| 變態點 Transformation Point |
||
| 磁性變態 Magnetic Transformation |
||
| 同素變態 Allotropic Transformation |
||
| 8.0 | 合金平衡狀態 Thermal Equilibrium |
18 |
| 9.0 | 相律 Phase Rule |
18 – 19 |
| 9.1 | 自由度 Degree of freedom |
18 – 19 |
| 9.2 | 臨界溫度 Critical temperture |
19 |
| 10.0 | 共晶 Eutectic |
19 |
| 包晶溫度 Peritectic Temperature | ||
| 包晶反應 Peritectic Reaction | ||
| 包晶合金 Peritectic Alloy | ||
| 亞共晶體 Hypoeutetic Alloy | ||
| 過共晶體 Hyper-ectectic Alloy | ||
| 11.0 | 金屬的相融、相融溫度、晶體反應及合金在共晶合金、固熔孻共晶合金及偏晶反應的比較 Equilibrium Comparision |
20 |
| 12.0 | 金屬塑性 Plastic Deformation | 21 |
| 滑動面 Slip Plan | ||
| 畸變 Distortion | ||
| 硬化 Work Hardening | ||
| 13.0 | 退火 Annealing | 21 |
| 回復柔軟 Crystal Recovery | ||
| 再結晶 Recrystallization | ||
| 14.0 | 金屬材料的性能及試驗 Properties & testing of metal |
25 – 28 |
| 14.1 | 化學性能 Chemical Properties |
25 |
| 14.2 | 物理性能 Physical Properties |
25 |
| (a) | 顏色 Colour |
25 |
| (b) | 磁性 Magnetisum |
25 |
| (c) | 比電阻 Specific resistivity & specific resistance |
25 |
| (d) | 比重 Specific gravity & specific density |
26 |
| (e) | 比熱 Specific Heat |
26 |
| (f) | 熱膨脹系數 Coefficient of thermal expansion |
26 |
| (g) | 導熱度 Heat conductivity |
27 |
| 14.3 | 機械性能 Mechanical properties | 27 |
| (a) | 屈服強度(降伏強度) (Yield strangth) | 27 |
| (b) | 彈性限度、陽氏彈性系數及屈服點 elastic limit, Yeung’s module of elasticity to yield point |
27 |
| (c) | 伸長度 Elongation |
28 |
| (d) | 斷面縮率 Reduction of area |
28 |
| 15.0 | 金屬材料的試驗方法 The Method of Metal inspection |
29 – 31 |
| 15.1 | 不破壞檢驗 Non – destructive inspections |
29 |
| (a) | 滲透探傷法 Penetrate inspection |
29 |
| (b) | 磁粉探傷法 Magnetic particle inspection |
29 |
| (c) | 放射線探傷法 Radiographic inspection |
29 |
| (d) | 超聲波探傷法 Ultrasonic inspection |
29 |
| (e) | 顯微觀察法 Microscopic inspection |
29 |
| 15.2 | 破壞的檢驗 Destructive Inspection |
30 |
| 15.3 | 衝擊測試 Impact Test |
30 |
| 15.4 | 疲勞測試 Fatigue Test |
30 |
| 15.5 | 潛變測試 Creep Test | 30 – 31 |
| 潛變強度 Creeps Strength |
||
| 第壹潛變期 Primary Creep |
||
| 第二潛變期 Secondary Creep |
||
| 第三潛變期 Tertiary Creep |
||
| 16.0 | 主要金屬元素之物理性質 Physical properties of major Metal Elements |
32 – 33 |
| 17.0 | 工業標準及規格 – 鐵及非鐵金屬 Industrial Standard – Ferrous & Non – ferrous Metal |
34 – 36 |
第二章 磁學
|
||
| 18.0 | 磁力 Magnetic | 40 – 42 |
| 18.1 | 簡介 General | 40 |
| 18.1.1 | 軟磁 Soft Magnetic | |
| 18.1.2 | 硬磁 Hard Magnetic | |
| 18.2 | 磁場 Magnetic Field | 40 – 41 |
| 18.3 | 磁性感應 Magnetic Induction | 41 |
| 18.4 | 透磁度 Magnetic Permeability | 41 |
| 18.5 | 磁化率 Magnetic Susceptibility (Xm) | 41 – 42 |
| 18.6 | 磁力(Magnetic Force)及磁場(Magnetic Field)是因物料裏的電子(Electron)活動而產生 | 42 |
| 19.0 | 抗磁體、順磁體、鐵磁體、反鐵磁體及亞鐵磁體 Diamagnetism, Paramagnetic, Ferromagnetism,Antiferromagnetism & Ferrimagnetism |
43 – 45 |
| 19.1 | 抗磁體 Diamagnetism | 43 |
| 磁偶極子 Dipole | ||
| 負磁力效應 Negative effect | ||
| 19.2 | 順磁體 Paramagnetic | 43 |
| 正磁化率 Positive magnetic susceptibility | 43 | |
| 19.3 | 鐵磁體 Ferromagnetism | 43 |
| 轉變元素 Transition element | ||
| 交換能量 Positive energy exchange | ||
| 外價電子 Outer valence electrons | ||
| 化學結合 Chemical bond | ||
| 自發上磁 Spontaneous magnetization | ||
| 磁疇 Magnetic domain | ||
| 相反旋轉 Opposite span | ||
| 19.4 | 比較抗磁體、順磁體及鐵磁體 Comparison of Diamagnetism, Paramagnetic & Ferromagnetism |
44 |
| 19.5 | 反鐵磁體 Antiferromagnetism | 45 |
| 19.6 | 亞鐵磁體 Ferrimagnetism | 45 |
| 磁矩 magnetic moment | ||
| 淨磁矩 Net magnetic moment | ||
第三章 鐵鋼及特殊鋼
|
||
| 21.0 | 鋼鐵 Steel |
49 |
| 21.1 | 鋼鐵的主要成份 The major element of steel |
49 |
| 21.2 | 鋼鐵用”碳”之含量來分類 Classification of Steel according to Carbon contents |
49 |
| 21.3 | 鐵相 Steel Phases |
49 |
| 21.4 | 鋼鐵的名稱 Name of steel |
49 |
| 純鐵體 Ferrite |
49 | |
| 滲碳體 Cementitle |
49 | |
| 奧氏體 Austenite | ||
| 22.0 | 珠光體及共釋鋼 Pearlite &Eutectoid |
50 |
| 22.1 | 奧氏體碳鋼 Austenite Carbon Steel |
|
| 單相金屬 Single Phase Metal |
||
| 共釋變態 Eutectoid Transformation |
||
| 珠光體 Pearlite | ||
| 22.2 |
亞鐵釋體 |
50 |
| 初釋純鐵體 Pro-entectoid ferrite | ||
| 22.3 | 過共釋鋼 Hype-eutectoid | 50 |
| 22.4 | 珠光體 Pearlite |
50 |
| 粗珠光體 Coarse pearlite | ||
| 中珠光體 Medium pearlite | ||
| 幼珠光體 Fine pearlite | ||
| 22.5 |
磁性變態點 Magnetic Transformation |
50 |
| 23.0 | 鋼鐵的製造 Manufacturing of Steel |
51 |
| 連續鑄造法 Continuous casting process | ||
| 電爐 Electric furnace | ||
| 均熱爐 Soaking pit | ||
| 全靜鋼 Killed steel | ||
| 半靜鋼 Semi-killed steel | ||
| 沸騰鋼(未淨鋼) Rimmed steel | ||
| 24.0 | 鋼鐵生產流程 Steel Production Flow Chart | 52 |
| 25.0 | 鋼材的熔鑄、鍛造、擠壓及延軋 The Casting, Fogging, Extrusion, Rolling & Steel |
53 |
| (a) | 熔鑄 Casting | |
| (b) | 鍛造 Fogging | |
| (c) | 擠壓 Extrusion | |
| (d) | 延軋 Rolling | |
| (e) | 沖剪 Drawing & stamping | |
| 26.0 | 特殊鋼 Special Steel | 57 – 60 |
| 26.1 | 簡介 General |
57 |
| 26.2 | 特殊鋼以原素分類 Classification of Special Steel according to Element |
57 |
| 26.3 | 特殊鋼以用途來分類 Classification of Special Steel according to End Usage |
58 |
| 26.4 | 易車(快削)不銹鋼 Free Cutting Stainless Steel |
59 |
| 26.5 | 含鉛易車鋼 Leaded Free Cutting Steel |
59 |
| 26.6 | 含硫易車鋼 Sulphuric Free Cutting Steel |
59 |
| 26.7 | 硬化性能 Hardenability |
59 – 60 |
| 27.0 | 鋼的脆性 Brittleness of Steel |
60 |
| 27.1 | 低溫脆性 Cold brittleness | 60 |
| 27.2 | 回火脆性 Temper brittleness | 60 |
| 28.0 | 日工標準下的特殊鋼材 Specail Steel according to JIS Standard |
61 – 65 |
| 28.1 | 鉻鋼 – 日工標準 JIS G4104 Chrome steel to JIS G4104 |
61 |
| 28.2 | 鉻鉬鋼鋼材 – 日工標準 G4105 62 Chrome Molybdenum steel to JIS G4105 |
|
| 28.3 | 鎳鉻 – 日工標準 G4102 63 Chrome Nickel steel to JIS G4102 |
|
| 28.4 | 鎳鉻鉬鋼 – 日工標準 G4103 64 Nickel, Chrome & Molybdenum Steel to JIS G4103 |
|
| 28.5 | 高錳鋼鑄 – 日工標準 High manganese steel to JIS standard |
65 |
| 第四章 片及板材 Chapter Four-Strip, Steel & Plate |
||
| 31.0 | 冷轆低碳鋼片(雙單光片)(日工標準 JIS G3141) 73 – 95 Cold Rolled (Low carbon) Steel Strip (to JIS G 3141) |
73 |
| 31.1 | 簡介 General |
|
| 31.2 | 美材試標準的冷轆低碳鋼片 Cold Rolled Steel Strip American Standard – American Society for testing and materials (ASTM) |
73 |
| 31.3 | 日工標準JIS G3141冷轆低碳鋼片(雙單光片)的編號淺釋 Decoding of cold rolled(Low carbon)steel strip JIS G3141 |
74 |
| 31.3.1 | 材料的加工性能 Drawing abillity | 74 |
| 31.3.2 | 硬度 Hardness | 75 |
| 31.3.3 | 表面處理 Surface finish | 75 |
| 31.4 | 冷轆鋼綑片及張片製作流程圖表 Production flow chart cold rolled steel coil sheet |
76 – 77 |
| 31.5 | 冷轆鋼綑片及張片的電鍍和印刷方法 Cold rolled steel coil & sheet electro-plating & painting method |
78 |
| 31.6 | 冷轆(低碳)鋼片的分類用、途、工業標準、品質、加熱狀態及硬度表 End usages, industrial standard, quality, condition and hardness of cold rolled steel strip |
79 |
| 31.7 | 硬度及拉力 Hardness & Tensile strength test | 81 |
| 31.8 | 拉伸測試(順紋測試) Elongation test |
81 |
| 31.9 | 杯突測試(厚度: 0.4公釐至1.6公釐，準確至0.1公釐 3個試片平均數) Erichsen test (Thickness: 0.4mm to 1.6mm, figure round up to 0.1mm) |
82 |
| 31.10 | 曲面(假曲率) Camber |
82 |
| 31.11 | 厚度及闊度公差 Tolerance on Thickness & Width | 82 |
| 31.12 | 平坦度(闊度大於500公釐，標準回火) Flatness (width>500mm, temper: standard) |
83 |
| 31.13 | 彎度 Camber | 83 |
| 31.14 | 冷轆鋼片儲存與處理提示 General advice on handling & storage of cold rolled steel coil & sheet |
84 |
| 31.14.1 | 防止生銹 Rust Protection |
84 |
| 31.14.2 | 生銹速度表 Speed of rusting |
84 |
| 31.14.3 | 焊接 Welding | 85 |
| 氣焊 Gas Welding | ||
| 埋弧焊 Submerged-arc Welding | ||
| 電阻焊 Resistance Welding | ||
| 31.15 | 冷轆鋼片(拉力: 30-32公斤/平方米)在沒有表面處理狀態下的焊接狀況
Spot welding conditions for bared (free from paint, oxides etc) Cold rolled mild steel sheets(T/S:30-32 Kgf/ μ m2) |
86 |
| 31.16 | 時間效應(老化)及拉伸應變 Aging & Stretcher Strains |
87 |
| 31.17 | 日工標準(JIS G3141)冷轆鋼片化學成份 Chemical composition – cold rolled steel sheet to JIS G3141 |
88 |
| 31.18 | 冷轆鋼片的”理論重量”計算方程式 Cold Rolled Steel Sheet – Theoretical mass |
89 |
| 31.19 | 日工標準(JIS G3141)冷轆鋼片重量列表 Mass of Cold-Rolled Steel Sheet to JIS G3141 |
90 |
| 31.20 | 冷轆鋼片訂貨需知 Ordering of cold rolled steel strip/sheet |
92 – 93 |
| 31.21 | 其他日工標準冷軋鋼片(用途及編號) JIS standard & application of other cold Rolled Special Steel |
95 |
| 32.0 | 電鍍鋅鋼片或電解鋼片 Electro-galvanized Steel Sheet/Electrolytic Zinc Coated Steel Sheet |
101 – 114 |
| 32.1 | 簡介 General |
101 |
| 32.2 | 電解/電鍍鋅大大增強鋼片的防銹能力 Galvanic Action improving Weather & Corrosion Resistance of the Base Steel Sheet |
101 |
| 32.3 | 上漆能力 Paint Adhesion | 101 |
| 32.4 | 電鍍鋅鋼片的焊接 Welding of Electro-galvanized steel sheet |
102 |
| 32.5 | 點焊 Spot welding |
102 |
| 32.6 | 滾焊 Seam welding |
103 |
| 32.7 | 電鍍鋅(電解)鋼片 Electro-galvanized Steel Sheet |
105 |
| 生產流程 Production Flow Chart |
||
| 32.8 | 常用的鍍鋅鋼片(電解片)的基層金屬、用途、日工標準、美材標準及一般厚度
Base metal, application, JIS & ASTM standard, and Normal thickness of galvanized steel sheet |
106 – 107 |
| 32.9 | 鋅鍍層質量 Zinc Coating Mass | 108 |
| 32.10 | 表面處理 Surface Treatment | 109 |
| 32.11 | 冷軋鋼片 Cold-Rolled Steel Sheet/Strip | 110 |
| 32.12 | 熱軋鋼片 Hot-Rolled Sheet/Strip | 111 |
| 32.13 | 電解冷軋鋼片厚度公差 Thickness Tolerance of Electrolytic Cold-rolled sheet |
112 |
| 32.14 | 熱軋鋼片厚度公差 Thickness Tolerance of Hot-rolled sheet |
113 |
| 32.15 | 冷軋或熱軋鋼片闊度公差 Width Tolerance of Cold or Hot-rolled sheet |
113 |
| 32.16 | 長度公差 Length Tolerance | 113 |
| 32.17 | 理論質量 Theoretical Mass | 114 |
| 32.18 | 鋅鍍層質量(兩個相同鋅鍍層厚度) Mass Calculation of coating (For equal coating)/MM |
114 |
| 32.19 | 鋅鍍層質量(兩個不同鋅鍍層厚度) Mass Calculation of coating (For differential coating)/MM |
114 |
| 33.0 | 鍍錫薄鐵片(白鐵皮/馬口鐵) (日工標準 JIS G3303) | 119 – 125 |
| 33.1 | 簡介 General |
119 |
| 33.2 | 鍍錫薄鐵片的構造 Construction of Electrolytic Tinplate |
119 |
| 33.3 | 鍍錫薄鋼片(白鐵皮/馬日鐵)製造過程 Production Process of Electrolytic Tinplate |
120 |
| 33.4 | 錫層質量 Mass of Tin Coating (JIS G3303-1987) |
121 |
| 33.4.1 | 兩面均等錫層 Both Side Equally Coated Mass |
121 |
| 33.4.2 | 兩面不均等錫層 Both Side Different Thickness Coated Mass |
121 |
| 33.5 | 級別、電鍍方法、鍍層質量及常用稱號 Grade, Plating type, Designation of Coating Mass & Common Coating Mass |
121 |
| 33.6 | 鍍層質量標記 Markings & Designations of Differential Coatings |
122 |
| 33.7 | 硬度 Hardness | 122 |
| 33.7.1 | 單相軋壓鍍錫薄鐵片(白鐵皮/馬口鐵) Single-Reduced Tinplate |
122 |
| 33.8 | 雙相輾壓鍍錫薄鋼片(馬口鐵/白鐵皮) Dual-Reduction Tinplate |
123 |
| 33.9 | 鋼的種類 Type of Steel | 123 |
| 33.10 | 表面處理 Surface Finish | 124 |
| 33.11 | 常用尺寸 Commonly Used Size | 125 |
| 34.0 | 電器用矽 [硅] 鋼片 Electrical Steel Sheet | 131 – 148 |
| 34.1 | 簡介 General | 132 – 133 |
| 34.1.1 | 軟磁材料 Soft Magnetic Material | 132 |
| 34.1.2 | 滯後回線 Narrow Hystersis | 132 |
| 34.1.3 | 矯頑磁力 Coercive Force | 132 |
| 34.1.4 | 硬磁材料 Hard Magnetic Material | 132 |
| 34.1.5 | 最大能量積 Maximum Energy Product | 133 |
| 34.1.6 | 硅含量對電器用的低碳鋼片的最大好處 The Advantage of Using Silicon low Carbon Steel |
133 |
| 34.1.7 | 晶粒取向(Grain-Oriented)及非晶粒取向(Non-Oriented) Grain Oriented & Non-Oriented |
133 |
| 34.2 | 電器用矽 [硅] 鋼片的最終用途及規格 End Usage and Designations of Electrical Steel Strip |
134 |
| 34.3 | 電器用的矽 [硅] 鋼片之分類 Classification of Silicon Steel Sheet for Electrical Use |
135 |
| 34.4 | 電器用鋼片的絕緣塗層 Performance of Surface Insulation of Electrical Steel Sheets |
136 |
| 34.5 | 晶粒取向電器用矽鋼片主要工業標準 International Standard – Grain-Oriented Electrical Steel Silicon Steel Sheet for Electrical Use |
137 |
| 34.5.1 | 晶粒取向電器用矽鋼片 Grain-Oriented Electrical Steel | 137 |
| 34.6 | 晶粒取向，定取向芯鋼片及高硼定取向芯鋼片之磁力性能及夾層系數(日工標準及美材標準)
Magnetic Properties and Lamination Factor of SI-ORIENT-CORE& SI-ORIENT-CORE-HI B Electrical Steel Strip (JIS and AISI Standard) |
138 – 139 |
| 34.7 | 退火Annealing | 140 |
| 34.7.1 | 電器用鋼片用家需自行應力退火原因 Annealing of the Electrical Steel Sheet |
140 |
| 34.7.2 | 退火時注意事項 Annealing Precautionary | 140 |
| (a) | 碳污染 Prevent Carbon Contamination | 141 |
| (b) | 熱力應先從工件邊緣透入 Heat from the Laminated Stacks Edges |
141 |
| (c) | 提防過份氧化 No Excessive Oxidation |
141 |
| (d) | 應力退火溫度 Stress –relieving Annealing Temperature |
141 |
| 34.8 | 晶粒取向電器用矽 [硅] 鋼片 – 高硼(HI-B)定取向芯鋼片及定取向芯鋼片之機械性能及夾層系數
Mechanical Properties and Lamination Factors of SI-ORIENT-CORE-HI-B and SI-ORIENT-CORE Grain Orient Electrical Steel Sheets |
142 |
| 34.9 | 晶粒取向電器用矽 [硅] 鋼;片 – 高硼低硫(LS)定取向 鋼片之磁力及電力性能
Magnetic and Electrical Properties of SI-ORIENT-CORE-HI-B-LS |
142 |
| 34.10 | 晶粒取向電器用矽 [硅] 鋼片 – 高硼低硫(LS) 定取向鋼片之機械性能及夾層系數
Mechanical Properties and Lamination Factors of SI-ORIENT-CORE-HI-B-LS |
143 |
| 34.11 | 晶粒取向電器用矽(硅)鋼片-高硼(HI-B)定取向 芯鋼片，定取向芯鋼片及高硼低硫(LS)定取向芯鋼片之厚度及闊度公差
Physical Tolerance of SI-ORIENT-CORE-HI-B, SI-ORIENT-CORE, & SI-CORE-HI-B-LS Grain |
144 |
| 34.12 | 晶粒取向電器用矽(硅)鋼片 – 高硼(HI-B)定取向 芯鋼片，定取向芯鋼片及高硼低硫(LS)定取向芯鋼片之標準尺寸及包裝
Standard Forms and Size of SI-ORIENT-CORE-HI-B,SI-CORE, & SI-ORIENT-CORE-HI-B-LS Grain- |
145 |
| 34.13 | 絕緣表面 Surface Insulation | 145 |
| 34.14 | 非晶粒取向電力用鋼片的電力、磁力、機械性能 及夾層系數
Lamination Factors of Electrical, Magnetic & Mechanical Non-Grain Oriented Electrical |
146 |
| 34.15 | 電器及家電外殼用鍍層冷轆 [低碳] 鋼片 Coated (Low Carbon) Steel Sheets for Casing,Electricals & Home Appliances |
147 – 148 |
| 35.0 | 鍍鋁硅鋼片 Aluminized Silicon Alloy Steel Sheet | 153 – 159 |
| 35.1 | 簡介 General | 153 |
| 35.2 | 鍍鋁硅合金鋼片的特色 Feature of Aluminized Silicon Alloy Steel Sheet |
153 |
| 35.3 | 用途 End Usages |
153 |
| 35.4 | 抗化學品能力 Chemical Resistance |
153 |
| 35.5 | 鍍鋁(硅)鋼片 – 日工標準(JIS G3314) Hot-aluminum-coated sheets and coils to JIS G 3314 |
154 |
| 35.6 | 鍍鋁(硅)鋼片 – 美材試標準(ASTM A-463-77)35.7 JIS G3314鍍熱浸鋁片的機械性能
Mechanical Properties of JIS G 3314 Hot-Dip Aluminum-coated Sheets and Coils |
154 |
| 35.8 | 公差 Size Tolerance | 155 |
| 35.9 | 鍍鋁(硅)鋼片及其他種類鋼片的抗腐蝕性能比較 Comparsion of various resistance of aluminized steel & other kinds of steel |
156 |
| 35.10 | 鍍鋁(硅)鋼片生產流程 Aluminum Steel Sheet, Production Flow Chart |
157 |
| 35.11 | 焊接能力 Weldability | 158 |
| 35.12 | 鍍鋁鋼片的焊接狀態(比較冷轆鋼片) Tips on welding of Aluminized sheet in comparasion with cold rolled steel strip |
159 |
| 36.0 | 鋼板 Steel Plate |
165 |
| 36.1 |
鋼板用途分類及各國鋼板的工業標準包括日工標準及美材試標準 |
166 – 168 |
| 36.2 | 鋼板生產流程 Production Flow Chart |
169 |
| 36.3 | 鋼板訂貨需知 Ordering of Steel Plate |
170 – 171 |
| 37.0 | 不銹鋼 Stainless Steel |
175 – 203 |
| 37.1 | 不銹鋼的定義 Definition of Stainless Steel | 175 |
| 37.2 | 不銹鋼之分類，耐腐蝕性及耐熱性 Classification, Corrosion Resistant & Heat Resistance of Stainless Steel |
176 |
| 37.2.1 | 鐵鉻系不銹鋼片 Chrome Stainless Steel |
176 |
| A) | 馬氏體不銹鋼 Martensite Stainless Steel |
|
| B) | 低碳馬氏體不銹鋼 Low Carbon Martensite Stainless Steel |
|
| C) | 含鐵體不銹鋼 Ferrite Stainless Steel |
|
| 37.2.2 | 鎳鉻系不銹鋼 Nickel Chrome Stainless Steel |
177 |
| 37.2.3 | 釋出硬化不銹鋼 Precipitation Hardening Stainless Steel |
|
| 37.2.4 | 鐵錳鋁不銹鋼 Fe / Mn / Al / Stainless Steel |
|
| 37.3 | 不銹鋼的磁性 Magnetic Property & Stainless Steel |
178 |
| 37.4 | 不銹鋼箔、卷片、片及板之厚度分類 Classification of Foil, Strip, Sheet & Plate by Thickness |
179 |
| 37.5 | 表面保護膠紙 Surface protection film |
180 |
| 37.6 | 不銹鋼片材常用代號 Designation of SUS Steel Special Use Stainless |
181 |
| 37.7 | 表面處理 Surface finish | 182 – 183 |
| 37.8 | 薄卷片及薄片(0.3至2.9mm厚之片)機械性能 Mechanical Properties of Thin Stainless Steel(Thickness from 0.3mm to 2.9mm) – strip/sheet |
184 |
| 37.9 | 不銹鋼片機械性能(301, 304, 631, CSP) Mechanical Properties of Spring use Stainless Steel |
185 |
| 37.10 | 不銹鋼 – 種類，工業標準，化學成份，特點及 主要用途
Stainless Steel – Type, Industrial Standard, Chemical Composition, Characteristic & end usage of the most commonly used Stainless Steel |
186 – 194 |
| 37.11.1 | 不銹鋼薄片用途例 End Usage of Thinner Gauge |
195 |
| 37.11.2 | 不銹鋼片、板用途例 Examples of End Usages of Strip, Sheet & Plate |
196 |
| 37.12 | 不銹鋼應力退火卷片常用規格名詞圖解 General Specification of Tension Annealed Stainless Steel Strips |
197 – 198 |
| 37.13 | 耐熱不銹鋼 Heat-Resistance Stainless Steel |
199 |
| 37.13.1 | 鎳鉻系耐熱不銹鋼特性、化學成份、及操作溫度 Heat-Resistance Stainless Steel |
199 |
| 37.13.2 | 鉻系耐熱鋼 Chrome Heat Resistance Steel |
200 |
| 37.13.3 | 鎳鉻耐熱鋼 Ni – Cr Heat Resistance Steel |
200 |
| 37.13.4 | 超耐熱鋼 Special Heat Resistance Steel |
200 |
| 37.13.5 | 抗熱超級合金 Heat Resistance Super Alloy |
200 |
| 37.13.6 | 耐熱不銹鋼比重表 Specific Gravity of Heat – resistance steel plates and sheets stainless steel |
201 |
| 37.14 | 不銹鋼材及耐熱鋼材標準對照表 Stainless and Heat-Resisting Steels |
202 – 203 |
| 38.0 | 發條片 Power Spring Strip | 205 – 212 |
| 38.1 | 發條的分類及材料 Power Spring Strip Classification and Materials |
205 |
| 38.2.1 | 上鏈發條 Wind-up Spring | |
| 38.2.2 | 倒後擦發條 Pull Back Power Spring | 206 |
| 38.2.3 | 圓面(“卜竹”)發條 Convex Spring Strip | 206 |
| 38.2.4 | 拉尺發條 Measure Tape | 206 |
| 38.2.5 | 魔術手環 Magic Tape | 206 |
| 38.2.6 | 魔術手環尺寸圖Drawing of Magic Tap | 207 |
| 38.3 | 定型發條 Constant Torque Spring | 207 |
| 38.4 | 定型發條及上鍊發條的驅動力 Spring Force of Constant Torque Spring and Wing-up Spring |
207 |
| 38.5 | 定型發條的形狀及翻動過程 Shape and Spring Back of Constant Torque Spring |
208 |
| 38.6 | 定型發條驅動力公式及代號 The Formula and Symbol of Constant Torque Spring |
208 – 209 |
| 38.7 | 邊緣處理 Edge Finish | 210 |
| 38.8 | 硬度 Hardness | 210 |
| 38.9 | 高碳鋼化學成份及用途 High Carbon Tool Steel, Chemical Composition and Usage |
211 |
| 38.10 | 每公斤發條的長度簡易公式 The Length of 1 Kg of Spring Steel Strip |
211 |
| 38.11 | SK-5 & AISI-301 每公斤長的重量/公斤(闊100-200公釐) Weight per one meter long (kg) (Width 100-200mm) | 212 |
| 38.12 | SK-5 & AISI-301 每公斤之長度(闊100-200公釐) Length per one kg (Width 100-200mm) | 212 |
| 38.13 | SK-5 & AISI-301 每公尺長的重量/公斤(闊2.0-10公釐) Weight per one meter long (kg) (Width 2.0-10mm) |
212 |
| 38.14 | SK-5 & AISI-301 每公斤之長度(闊2.0-10公釐) Length per one kg (Width 2.0-10mm) |
212 |
| 39.0 | 高碳鋼片 High Carbon Steel Strip | 214 – 222 |
| 39.1 | 分類 Classification |
214 |
| 39.1.1 | 用組織結構分類 Classification According to Grain Structure |
214 |
| 39.1.2 | 用含碳量分類 – 即低碳鋼、中碳鋼及高碳鋼 Classification According to Carbon Contains |
214 |
| 39.2 | 彈簧用碳鋼片 CarbonSteel Strip For Spring Use |
215 |
| 39.2.1 | 冷軋狀態 Cold Rolled Strip | 215 |
| 39.2.2 | 回火狀態 Annealed Strip | 215 |
| 39.2.3 | 淬火及回火狀態 Hardened & Tempered Strip/ Precision – Quenched Steel Strip |
215 |
| 39.2.4 | 貝氏體鋼片 Bainite Steel Strip | 215 |
| 39.3 | 彈簧用碳鋼片材之邊緣處理 Edge Finished | 216 |
| 39.4 | 淬火劑 Quenching Media |
216 |
| 39.5 | 碳鋼回火 Tempering | 217 |
| 39.5.1 | 回火有低溫回火及高溫回火 Low & High Temperature Tempering |
217 |
| 39.5.2 | 高溫回火 High Temperature Tempering |
217 |
| 39.6 | 退火 Annealing | 218 |
| 39.6.1 | 完全退火 Full Annealing | 218 |
| 39.6.2 | 擴散退火 Diffusion Annealing | 218 |
| 39.6.3 | 低溫退火 Low Temperature Annealing | 218 |
| 39.6.4 | 中途退火 Process Annealing | 218 |
| 39.6.5 | 球化退火 Spheroidizing Annealing | 218 |
| 39.6.6 | 光輝退火 Bright Annealing | 218 |
| 39.7 | 淬火 Quenching | 219 |
| 39.7.1 | 時間淬火 Time Quenching | 219 |
| 39.7.2 | 奧氏鐵孻回火 Austempering | 220 |
| 39.7.3 | 馬氏鐵體淬火 Marquenching | 220 |
| 39.7.4 | 高碳鋼片用途 End Usage of High Carbon Steel Strip | 220 |
| 39.8 | 冷軋高碳鋼 – 日本工業標準 Cold-Rolled (Special Steel) Carbon Steel Strip to JIS G3311 |
221 – 222 |
| 40.0 | 電鍍金屬鋼片 Plate Metal Strip | 223 – 225 |
| 40.1 | 簡介 General | 223 |
| 40.2 | 電鍍金屬綑片的優點 Advantage of Using Plate Metal Strip |
223 |
| 40.3 | 金屬綑片電鍍層 Plated Layer of Plated Metal Strip |
224 |
| 40.3.1 | 鍍鎳 Nickel Plated | 224 |
| 40.3.2 | 鍍鉻 Chrome Plated | 224 |
| 40.3.3 | 鍍黃銅 Brass Plated | 224 |
| 40.4 | 基層金屬 Base Metal of Plated Metal Strip | 225 |
| 40.4.1 | 低碳鋼或鐵基層金屬 Iron & Low Carbon as Base Metal |
225 |
| 40.4.2 | 不銹鋼基層金屬 Stainless Steel as Base Metal | 225 |
| 40.4.3 | 銅基層金屬 Copper as Base Metal |
225 |
| 40.4.4 | 黃銅基層金屬 Brass as Base Metal |
225 |
| 41.0 | 軸承合金 Bearing Alloy | 226 – 227 |
| 41.1 | 簡介 General |
226 |
| 41.2 | 軸承合金 – 日工標準 JIS H 5401 Bearing Alloy to JIS H 5401 |
226 |
| 41.3 | 錫基、鉛基及鋅基軸承合金比較表 Comparison of Tin base, Lead base and Zinc base alloy for Bearing purpose |
227 |
| 42.0 | 易溶合金 Fusible Alloy | 228 |
| 43.0 |
焊接合金 Soldering and Brazing Alloy |
229 |
| 43.1 |
軟焊 Soldering Alloy |
229 |
| 43.2 | 軟焊合金 – 日本標準 JIS H 4341 Soldering Alloy to JIS H 4341 |
229 |
| 43.3 | 硬焊 Brazing Alloy | 229 |
| 44.0 | 其他焊接材料請參閱日工標準目錄 Other Soldering Material |
229 |
第五章 細線材、枝材、棒材
|
||
| 45.0 | 線材/枝材材質分類及製成品 Classification and End Products of Wire/Rod |
232 – 234 |
| 45.1 | 鐵線(低碳鋼線)日工標準 JIS G 3532 Low Carbon Steel Wires ( Iron Wire ) to JIS G 3532 |
235 |
| 45.1.1 | 光線(低碳鋼線)，火線(退火低碳鋼線)，鉛水線 (鍍鋅低碳鋼線)及製造釘用低碳鋼線之代號、公差及備註 Ordinary Low Carbon Steel Wire, Annealed Low Carbon Steel Wire, Galvanized low Carbon Steel Wire & Low Carbon Steel Wire for nail manufacturing – classification, Symbol of Grade, Tolerance and Remarks. |
235 |
| 45.1.2 | 機械性能 Mechanical Properites |
236 |
| 45.1.3 | 鋅包層之重量，銅硫酸鹽試驗之酸洗次數及測試用卷筒直徑
Weight of Zinc-Coating, Number of Dippings in Cupric Sulphate Test and Diameters of Mandrel Used for Coiling Test |
237 |
| 46.0 | 冷沖及冷鍛用碳鋼線枝 Carbon Steel Wire Rods for Cold Heading & Cold Forging (to JIS G3507) |
238 – 239 |
| 46.1 | 級別，代號及化學成份 Classification, Symbol of Grade and Chemical Composition |
238 |
| 46.2 | 直徑公差，偏圓度及脫碳層的平均深度 Diameter Tolerance, Ovality and Average Decarburized Layer Depth |
239 |
| 47.0 | 冷拉鋼枝材 Cold Drawn Carbon Steel Shafting Bar |
240 – 242 |
| 47.1 | 枝材之美工標準，日工標準，用途及化學成份 AISI, JIS End Usage and Chemical Composition of Cold Drawn Carbon Steel Shafting Bar |
240 – 241 |
| 47.2 | 冷拉鋼板重量表 Cold Drawn Steel Bar Weight Table |
242 |
| 48.0 | 高碳鋼線枝 High Carbon Steel Wire Rod (to JIS G3506) |
243 |
| 49.0 | 冷拉高碳鋼線 Hard Drawn High Carbon Steel Wire (to JIS G3521, ISO-84580-1&2) |
245 – 246 |
| 49.1 | 化學成份分析表 Chemical Analysis of Wire Rod |
245 |
| 49.2 | 線徑、公差及機械性能(日本工業標準 G 3521) Mechanical Properties (JIS G 3521) |
246 |
| 50.0 | 琴線(日本標準 G3522) Piano Wires ( to G3522) |
247 – 266 |
| 50.1 | 級別，代號，扭曲特性及可用之線材直徑 Classes, symbols, twisting characteristic and applied Wire Diameters |
247 |
| 50.2 | 直徑，公差及拉力強度 Diameter, Tolerance and Tensile Strength |
248 |
| 50.3 | 裂紋之容許深度及脫碳層 Permissible depth of flaw and decarburized layer |
249 |
| 51.1 | 常用的彈簧不銹鋼線-編號，特性，表面處理及化學成份 StainlessSpring Wire – National Standard number, Charateristic, Surface finish & Chemical composition |
250 – 251 |
| 51.2 | 彈簧不銹鋼線，線徑及拉力列表 Stainless Spring Steel, Wire diameter and Tensile strength of Spring Wire |
252 – 253 |
| 51.3 | 處理及表面狀況 Finish & Surface |
254 |
| 51.4 | 各種不銹鋼線在不同處理拉力比較表 Tensile Strength of various kinds of Stainless Steel Wire under Different Finish |
255 – 256 |
| 51.5 | 圓徑及偏圓度之公差 Tolerance of Wire Diameters & Ovality |
257 |
| 51.6 | 鉻鎳不銹鋼及抗熱鋼彈簧線材 – 美國材驗學會 ASTM A313 – 1987 Chromium – Nickel Stainless and Heat-resisting Steel Spring Wire – ASTM A313 – 1987 |
258 |
| 51.6.1 | 化學成份 Chemical Composition | 258 |
| 51.6.2 | 機械性能 Mechanical Properties | 259 – 260 |
| 51.7 | 305, 316, 321及347之拉力表 Tensile Strength Requirements for Types 305, 316, 321 and 347 |
261 |
| 51.8 | A1S1-302 貳級線材之拉力表 Tensile Strength of A1S1-302 Wire |
262 |
| 51.9 | 日本工業標準 – 不銹鋼的化學成份(先數字後字母排列) JIS – Chemical Composition of Stainless Steel (in order of number & alphabet) |
263 – 264 |
| 51.10 | 美國工業標準 – 不銹鋼及防熱鋼材的化學成份 (先數字後字母排列) AISI – Chemical Composition of Stainless Steel & Heat-Resistant Steel(in order of number & alphabet) |
265 – 266 |
| 52.0 | 易車碳鋼 Free Cutting Carbon Steels (to JIS G4804 ) |
267 – 272 |
| 52.1 | 化學成份 Chemical composition | 267 |
| 52.2 | 圓鋼枝，方鋼枝及六角鋼枝之形狀及尺寸之公差 Tolerance on Shape and Dimensions for Round Steel Bar, Square Steel Bar, Hexagonal Steel Bar |
268 |
| 53.1 | 易車(快削)不銹鋼 Free Cutting Stainless Steel | 269 |
| 53.2 | 易車(快削)不銹鋼種類 Type of steel | 270 |
| 53.3 | 易車(快削)不銹鋼拉力表 Tensile Strength of Free Cutting Wires |
271 |
| 53.4 | 枝/棒無芯磨公差表 (μ) (μ = 1/100 mm) Rod/Bar Centreless Grind Tolerance |
272 |
| 53.5 | 易車不銹鋼及易車鋼之不同尺寸及硬度比較 Hardness of Different Types & Size of Free Cutting Steel |
272 |
| 54.0 | 扁線、半圓線及異形線 Flat Wire, Half Round Wire, Shaped Wire and Precision Shaped Fine Wire |
273 – 275 |
| 54.1 | 加工方法 Manufacturing Method |
273 |
| 54.2 | 應用材料 Material Used |
273 |
| 54.3 | 特點 Characteristic |
273 |
| 54.4 | 用途 End Usages |
274 |
| 54.5 | 不銹鋼扁線及半圓線常用材料 Commonly used materials for Stainless Flat Wire & Half Round Wire |
274 |
| 54.6 | 扁線公差 Flat Wire Tolerance |
275 |
| 54.7 | 方線公差 Square Wire Tolerance |
275 |
